COXTAIR® – Pedestrian Detection for Coke Oven Machines

COXTAIR® is an AI-based pedestrian detection system designed for coke oven plants and heavy industrial environments. It prevents collisions between coke oven machines and operators by detecting, localizing and analyzing human presence in real time, even in extreme operating conditions such as dust, heat and low visibility.

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PUSHING MACHINES – High Risk Machines

Pushing machines operate in highly constrained environments where operators are exposed to moving equipment, limited visibility and complex machine trajectories. These conditions create multiple blind spots and increase the risk of collision between personnel and coke oven machinery during operation.

CHARGING MACHINES – Complex Operating Areas

Charging machines operate along the coke oven battery and require precise coordination between operators and equipment. The presence of elevated structures, narrow walkways and continuous movements generates critical interaction zones where pedestrian detection becomes essential for safe operations.

High Collision Risk Areas

Coke oven plants are among the most demanding industrial environments, combining high temperatures, dust, noise and continuous machine movements. In these conditions, operators may be difficult to detect, increasing the probability of near-misses or collisions. COXTAIR® addresses these challenges by providing reliable real-time pedestrian detection adapted to coke oven operations.

Charging Machines – Pedestrian Exposure

Pushing Machines – Critical Blind Spots - Access walkway of the Pushing Machine

COXTAIR® Camera Installation on Charging Machines

COXTAIR® sensors are installed directly on the machines to ensure full coverage of critical areas defined by the customer. Touchscreen control displays installed in the operator cabin provide real-time visualization of events and pedestrian collision risks.

COXTAIR camera installed on machine Operator detection area Operator detection area

Pedestrian Detection & Machine Safety Response

COXTAIR® is an advanced pedestrian detection system designed specifically for coke oven plants. It continuously monitors operator presence around coke oven machines and ensures safe interactions between personnel and moving equipment. The system detects, localizes and analyzes pedestrian movements in real time, even in harsh industrial environments.

Real-Time Pedestrian Detection:
COXTAIR® detects a pedestrian outside the defined safe walkway using AI-based vision technology. The system operates continuously and reliably in coke oven environments, including dust, heat and low visibility conditions.

Precise Localization & Zone Monitoring:
COXTAIR® identifies the exact position of the operator and determines whether the person is located inside or outside a secured area. Detection remains effective regardless of posture (standing, crouching or partially visible).

Automatic Safety Trigger:
When a hazardous situation is detected, COXTAIR® immediately activates a safety response. The system can be directly interfaced with the machine control system to ensure rapid reaction without operator intervention.

Machine Stop & Collision Prevention:
COXTAIR® automatically stops the machine translation to prevent any collision between coke oven equipment and personnel. This function is active in manual, semi-automatic and fully automated machine operations.

Detection Areas :
Configuration of the detection areas and safe walkway.

Operator Alert & Real-Time Visualization:
An alarm is triggered in the operator cabin and the situation is displayed on the control screen. The operator has immediate visual feedback and can safely resume operations once the area is cleared.

Designed to Enhance Safety in Coke Oven Operations

COXTAIR® is specifically engineered for coke oven applications, including charging machines, pushing machines, coke guides and service machines. The monitored detection zone covers the full width of the machine, excluding predefined safe walkways defined by the operator.

The system improves operator safety and working conditions while reducing unnecessary alarms thanks to adjustable sensitivity. It also supports remote maintenance and software updates, ensuring long-term performance and reliability in extreme industrial environments.

COXTAIR® – Intelligent Detection System

COXTAIR® combines artificial intelligence, embedded vision systems and industrial integration to deliver a complete safety solution for coke oven plants. The system detects pedestrians in all postures (standing, crouching or partially hidden), filters irrelevant objects and generates only meaningful alerts to avoid operator fatigue.

Designed for seamless integration with machine control systems, COXTAIR® enables automatic safety responses such as alarms or machine stop commands. It contributes to improving operator safety, reducing accident risks and maintaining production efficiency without unnecessary interruptions.

COXTAIR® Key Features & Advantages

COXTAIR® is a dedicated safety system designed for coke oven plants, ensuring safe interactions between operators and moving machines in extreme industrial environments.

Real-Time Pedestrian Detection

Continuous detection and localization of operators in real time around coke oven machines, ensuring immediate awareness of hazardous situations.

All Postures Recognition

Reliable detection of pedestrians in any position, including standing, crouching or partially visible operators, even in complex environments.

Smart Alarm Management

Adjustable sensitivity to eliminate unnecessary alarms and focus only on real risks, improving operator confidence and system efficiency.

Designed for Coke Oven Environments

Specifically engineered for harsh cokerie conditions including dust, heat, vibrations and low visibility.

Full Machine Coverage

Detection zone covers the entire width of the machine, excluding operator-defined safe walkways for optimized safety management.

Industrial Integration

Seamless integration with machine control systems enabling automatic responses such as alarms or machine stop.

Remote Maintenance & Updates

Online maintenance and remote software updates ensure long-term performance without production interruption.

Robust Industrial Design

Stainless steel construction (INOX), IP69 protection and patented self-cleaning (optional) system ensuring reliability without external maintenance systems.

Enhance Safety on Your Coke Oven Machines

Improve operator awareness and help reduce collision risks around your coke oven machines with COXTAIR®. Our solution supports safer operations in demanding industrial environments while integrating seamlessly with your existing equipment.

Get in touch with DAMANI Group specialists
to discuss your application and discover how COXTAIR® can support your safety strategy.

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